Behind the Scenes with FAF Apple Sauce!

Step behind the scenes at the first run of Five Acre Farms Local Apple Sauce, try our sauce and tell us what you think. We think it tastes better than homemade!

Growers Jake and Bryan Samascott

The spectacular apples for our first run came from Samascott Orchards in Kinderhook, New York. Cousins Bryan and Jake Samascott, along with their siblings and cousins, grow 60 varieties of apples on 100 fertile acres in the Hudson River Valley.

Apples arriving at Farm to Table in large bins

We believe in local processing as well as local sourcing. This run of sauce was made in small batches, following our own recipe, at Farm to Table, a food packaging facility in Kingston, New York. (In its past life, this kitchen fed hungry employees at a large IBM facility that used to operate on the site.)

After arriving at Farm to Table, the apples are transferred from large bins to shallow plastic trays and are washed (in what used to be the kitchen’s dishwasher) and weighed.

 

 

Heading toward washing and weighing

Dishwasher turned apple-washer

Tipping the scales

 

 

 

 

 

 

 

 

 

 

 

Raw apples in the steam kettle

 

 

 

 

The apples are placed in a large steam kettle. They’re cooked whole, with a small amount of water to prevent scorching, and stirred for nearly an hour. We never add sugar as a sweetener — because we don’t need to — and we never add water to increase yield. The result is a full-flavored sauce that balances sweet and tart and has just the right consistency.

Cooking and being stirred in the steam kettle

 

 

 

 

 

 

 

 

 

The work of the pulper

 

Once cooked and soft, the apples go through the pulper to remove seeds and pulp. The remaining mixture is then transferred to a new steam kettle and cooked to 190 degrees for sterilization.

Testing the pH level

 

 

 

A small amount of the apple mixture is cooled and tested to ensure the proper pH level. Happily, our pH is just right, so we don’t need to add ascorbic acid (vitamin C) to this batch to adjust the level.

 

 

 

Sauce going through the consist-o-meter

The consist-o-meter, which tests the sauce for consistency and viscosity, tells us that our sauce has just the right consistency.

Jars ready for labeling

 

 

 

 

Glass jars are filled with sauce using a filling machine, and the lids are screwed on tightly by hand.  The jars are allowed to cool before labels are applied.

 

 

 

 

 

The finished product

 

 

 

 

 

 

 

Try it and tell us what you think! Five Acre Farms. Positively Local.TM


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